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Monel Alloy

Monel 400

Monel 400 (UNS N04400)Monel 400 (also specified as UNS N04400 / Werkstoff No. 2.4360) is a nickel-copper solid-solution strengthened alloy. It combines excellent corrosion resistance in seawater,

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Monel 400

Monel 400 (UNS N04400)Monel 400 (also specified as UNS N04400 / Werkstoff No. 2.4360) is a nickel-copper solid-solution strengthened alloy. It combines excellent corrosion resistance in seawater,

  • Bars
  • Plates
  • Tubes
  • Forgings
  • Wires
  • strips
  • Special Shapes

Monel 400 (UNS N04400)

Monel 400 (also specified as UNS N04400 / Werkstoff No. 2.4360) is a nickel-copper solid-solution strengthened alloy. It combines excellent corrosion resistance in seawater, salt solutions, hydrofluoric acid and alkaline media with good mechanical properties, outstanding toughness and easy fabricability. The alloy is non-magnetic and retains good ductility and toughness from sub-zero to moderately elevated temperatures.

Overview

  • Category: Ni-Cu solid-solution strengthened alloy
  • Standards: ASTM B127, B163, B165; AMS 4676; UNS N04400; DIN/EN 2.4360
  • Available forms: Round bar / rod, plate, sheet, strip, pipe & tube, wire, forgings, and custom profiles to order

Chemical Composition (wt%)

ElementNiCuFeMnSiCS
Content 63.0–67.0Bal.≤ 2.5≤ 2.0≤ 0.5≤ 0.30≤ 0.024

Physical Properties

PropertyTypical Value
Densityapprox. 8.8 g/cm³
Melting range1300–1350 °C
Thermal conductivity21.8 W/(m·K) (at 25 °C)
Coefficient of thermal expansion13.9 ×10-6 /°C (20–100 °C)
Magnetic propertiesNon-magnetic

Mechanical Properties (typical, annealed)

PropertyMinimum Value
Tensile strength (Rm)≥ 485 MPa
Yield strength (Rp0.2)≥ 170 MPa
Elongation (A5)≥ 35 %
HardnessHB 135–179

Good toughness and excellent cold-workability.

Fabrication & Welding

  • Hot working: 1000–1150 °C with uniform heating; air cool after working.
  • Cold working: Excellent cold-formability with a low work-hardening rate; suitable for a wide range of cold-working operations.
  • Welding: Good weldability by GTAW (TIG), resistance welding, SMAW (MMA) and other conventional processes.

Heat Treatment

  • Annealing: Heat to 700–800 °C, hold, then air cool or water cool, to relieve fabrication stresses and improve ductility and toughness.
  • Solution treatment: Heat to 1010–1065 °C and cool rapidly, to fully dissolve alloying elements and restore corrosion resistance and toughness.

Key Features

  • Excellent corrosion resistance in seawater, salt solutions, organic acids and alkaline media;
  • Outstanding resistance to hydrofluoric acid and fluorine gas;
  • Good combination of strength and toughness;
  • Excellent formability and machinability;
  • Non-magnetic, suitable for applications where magnetism must be avoided.

Corrosion Resistance

  • Excellent resistance to seawater, chloride salt solutions, organic acids and alkalis;
  • Outstanding performance in hydrofluoric acid and fluorine-containing media;
  • Reasonable tolerance of both reducing and oxidising acids.

Typical Applications

  • Marine engineering: ship propellers, pump shafts, condenser tubes and desalination equipment;
  • Chemical industry: reactors, piping, valves and pumps handling corrosive chemicals;
  • Petroleum industry: oil tubing and storage tanks for extraction and refining;
  • Food processing: food-contact components of processing equipment;
  • Electrical & electronics: electronic components, wires and cables.

For detailed datasheets, mill certificates (EN 10204 3.1) or inquiries on specific sizes and tolerances, please contact our sales & engineering team.

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